Some Assembly Required
The reality of it is, Acoustical Solutions is trying to correct noise problems for whole rooms, or large industrial equipment, or broader scopes in general. But what if you have a small thing in your garage like a Air Compressor, Electrical Generator, or whatever - and it’s just obnoxiously loud to you. We really don’t have a specific soundproof box to sell you, because there are so many small loud widgets in the world, with so many different sound requirements and air/exhaust requirements that it’s just not efficient to have a cookie cutter solution for that problem from a manufacturer’s point of view.
Nothing personal. It’s just business. :)
However I can tell you how to make one for yourself, and for not a whole lot of money, utilizing typical building materials and a few of our products.
Disclaimer: Don’t hurt yourself. Please use good common sense about your own abilities before trying any of this. Also, certain items require adequate ventilation which I will cover, but I can’t be all inclusive to every device on the planet. Anything that burns fossil fuels of any kind will create carbon monoxide, and must be ventilated. I don’t recommend covering those items unless you are an experienced Do-it-Yourselfer. If it’s an electrical plug-in device, it is far safer, but you also run the risk of overheating your unit.
Okay, with that out of the way, if you are still interested in taking any and all associated risks into your own very capable hands, lets begin.
Heavy things stop sound. Particle board is pretty heavy stuff. Basically, you want to build a 5 sided box with an open bottom to go over the widget. Use two layers of 5/8″ particle board with Green Glue in between, and screw them to a simple 1×1 frame inside the box. Line the inside of the box with 1-3/8″ thick mass loaded vinyl composite foam. I’d recommend Model# AMBM-1. Then along the bottom edge that is resting on the floor apply the peel and stick 188A jamb seal to the bottom. Then on the outside, caulk all the seams where one wall meets another with acoustical caulk.
That’s it, that’s the sound barrier. And will at the very least cut the sound by about 75%.
Now the trick is to get things in an out of the box like wires, tubing, or air intakes and exhaust, without ruining the soundproof box. Remember: A one percent gap will transmit fifty percent of the sound!
Putty pads are your friend. All by themselves they stop 50 dB, which is huge. Any hole you drill into this box needs to have fire stop putty on the inside and outside of the box perfectly sealing against whatever it is that is penetrating through the box.
Air intake and exhaust. If at all possible, run these to outside air, especially if there is carbon monoxide in your exhaust from your “widget”. Acoustical Solutions has probably some of the coolest air flow silencers I have ever seen, and am happy to recommend them. Sound VAC incline duct silencers act kind of like a gun silencer in that they all air to pass through the center completely unimpeded, and yet bleeds off as much as 33 dB of sound over the 5′ distance. I recommend the 6″ diameter version, its stops the most sound and is the cheapest.
They are 5′ long though, and you have to work with that, but for the cost and ease of installation into “The Box”, you cant beat it. Attach and lead a hose to the outside if you are working indoors.
Another easy ventilation solution would be to cut a 6″x 6″ hole in the side of the box, then make a 9″x 9″ piece of your 2 layer particle board with foam on one side, Get some 3″ or 4″ standoffs from a hardware store, and mount the 9″ x 9″ piece directly in front of your 6″x 6″ hole. Sound doesn’t like to make 90 degree turns, you are forcing it to reflect off of very absorbent foam before it leaves the box, greatly reducing the energy the sound waves carry with them as they leave. “The Box” wont be as soundproof as it could have been with that set up, but again, if it needs that ventilation, it needs it. Your common sense governs this.
Some accouterments: If you know electronics fairly well, and all you have on your widget is a simple on/off switch, you could very easily run some wires up to a toggle switch you mount on top of “The Box” and operate it from the outside. Another good idea might be to add a digital thermometer so you can precisely see what the temp is inside to gauge whether or not it’s within tolerance for your widget.
One other thing, if your widget is vibrating in some way, concrete is actually much more elastic than you think. Your best bet is to get some heavy duty isolation pads for underneath it.
So if you have any questions or suggestions for improving this set up, Id love to hear about it. My email is email@example.com or give me a call at 800-782-5742 and just ask for Matt. Thanks!